Gidday Folks
I have finally (I hope ... ) solved the problem of where and how to mount the aerial for the unit.
After considering mudguard mounts (too flaming hard to get it rigid, and right), nudge bars, light bars, bull bars and the like (none of which I have), I wandered out to Roo2 this arvo and had a look at what holds the grill and front bumper assembly onto the car.
Lo and behold, there are a heap of convenient
steel brackets under all those plastic body clips ...
.
I pulled these out using my (relatively) newly acquired Kingchrome body clip removal tools. Then removed the grill section.
After using my precision bending equipment on the useless stainless steel bracket (sledge hammer and 6x4" channel section steel beam), I discovered that it is still useless - but at least it has given me the rough dimensions to work with. It's about 1" too short, so the bonnet won't close:
But, if I make a triangular bracket out of 3 mm aluminium so that the base of the triangle can be bolted through the two bumper retaining holes at the left and centre in the photo below:
I can remove the grill part as can be seen here:
Which gives me easy access to the bottom retaining nut for the bolts I will use to hold the aluminium plate on firmly.
I will have to drill a hole through the plate so that I can re-insert the grill clip that will be underneath it.
It will also need a piece of plastic under it (ice cream container lid ...
:lol
to stop it from chafing the plastic and on top to protect the bonnet. MultiGrip is a terrific glue ... :biggrin:.
The aerial and its mounting bracket will still be well behind the front of the bumper, and the bonnet lip will clear it easily. The rough position can be seen here:
I will make the leading edge a very shallow rounded shape, and carefully smooth the edges so that I don't disembowel any unfortunate passers-by or pedestrians on it (or myself, for that matter - far more likely!). If necessary, I can stick some plastic edging on it.
It will be away from the metal of the passenger compartment. When using the long whip, it will be around 9-12" above the roof line. It should also be far enough to the left (from the driver's seat) so that it doesn't irritate me too much!
It should be very easy to route the aerial wire behind the grill and along the D/S of the engine bay, straight into the back of the unit.
While it's all apart, I will put make up an insect screen for the radiator out of some heavy aluminium mesh I have lying about in the garage ...
At last, something is working for me. The last 6-8 weeks have been very defeating, what with us both having the flu, etc.