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https://www.offroadsubarus.com/showpost.php?p=78411&postcount=167 - sump guard fitting.
Well Folks, today I was going to do something else, but instead did the "something else" that I maybe had planned for some other time.
Checked all the fluids and battery levels on both cars. Topped up the washer bottles.
Decided to fix the temporary spacing washers that I put in between my sump guard and the body/cross member mounting points mentioned in the post above and check out what was causing my throaty growl from the engine bay.
Firstly, checked out the guard clearance to the D/S exhaust header. The heat shielding was touching the sump guard on the D/S - just.
OK. Sump guard.
Loosened the four bolts holding the sump guard on. The back bolts had three packing washers each, but loose (i.e. not glued or welded together); the front ones had no packing washers (the packing washers are ~2mm thick, with a 1/2" centre, galvanised).
Tried two washers under the front edge of the guard, and this looked to give just enough clearance for the exhaust shield, without causing the leading edge of the guard to pout too much. This really needs a bit of alloy plate running up from the guard front overlapping the top of the rear edge of the front bumper, IMO. Bit like the OEM engine bay shield does, but more so.
Welded 2 washers together for each side of the front; 4 for each side at the back. Being welded together means that one can take the guard off without having spacer washers going for their lives in all directions ...
. Welding galvanised washers together with my current level of welding skill was a bit frustrating, but I got it done.
Put the new washer pack spacers in. Tightened up the bolts.
Got under the car with my trusty 'Holden Owner's Toolkit' (18", square shaft screwdriver ... ) and my 'burglar's friend' (70 y.o. 20" wrecking bar ... ) and "persuaded" the sump guard that it should have a tiny bit more clearance than it had previously on the D/S between it and the sub-frame chassis rails. Maybe 3/64"-9/64" is all. Just enough ...
The guard I have has some fairly substantial bends in it, here and there ...
No more throaty growl ...
:iconwink: :ebiggrin:.
I have also discovered the easy way to get the gearbox dipstick back in. One needs to do it right-handed, then it's a doddle ... :biggrin:. No way could I persuade the bloody thing to go back in with my left hand!
Being ambidextrous can have its small advantages, I guess, but I naturally use my left hand for all sorts of things, and this dipstick seems to be begging to be put back in with one's left hand ... :iconwink:.