$250 in qld, Going part time 4wd has its perks
Stick that. Head to a pick a part (closest being cambellfield) on a 50% off gearbox day, keep an eye on their website for weekly specials. You should be able to get a box for $250 at normal price - but you have to pull it out yourself!
Pffft. I have 3 L-Series boxes sitting at my house.... I thought about this but I don't really want to change to FWD onroad with 140Kw in front of it!
Why not, drive it properly and you'll be set. I had 110kw or something in a lighter body. Drive it right and you won't have a problem.
Your best option to do this is to put the EA insides into an EJ 4 bolt housing and bolt the rear locking 4WD part to the back. You'd need a custom tail shaft(~$500+), a 3.7 or 3.9 matching diff depending what the box has and you may aswell get one with an LSD($600+).
You'll need to be handy with a grinder as all the linkages and 4WD lever are different and will have to cut holes in your Foresters Body.
No need to cut the body up! Just mod the linkages to fit the hole in the trans tunnel. This will allow you to return everything to stock if/when needed.
Now don't forget that due to the gearing of an L yuo'll be doing 3500rpm at 110km/hr so forget about fuel economy! It's doable but at the cost it'd probably be the same as getting the low range put in your foz or dong an engine conversion!
Don't forget the gearing in the L series box is for 23 inch tyres. With 26 inch of the forester tyres you'll be pulling about 2900 rpm at 100 and 3250 at 110km/h.
Personally if I were you just put the L low range in your AWD gearbox... I believe in a SF Forester this is more beneficial than changing from the decent 1.447.1 low range to the L's 1.598.1 low range.
True, if you've got the 1.19:1 low range go for the L series 1.59:1, while you're at it ditch your centre diff for a DCCD centre diff - Venom can share more about this mod. Also while the gearbox is open you should seize the opportunity to fit a front LSD
If you've got the 1.447:1 low range just go the DCCD centre, unless you're after all the crawl you can get - like me!
A gear box doesn't so much have oil lying around in it as it is immersed in a fog of oil droplets thrown everywhere by the rotation of the gears. Same with an engine crankcase. Can't see that this would be any different with the gearbox at an acute angle.
While this is true Ratbag, while on a steep long climb the low range gears are up very high doing a lot of work and heating up in the process. There's just not enough oil floating around to help out in this situation. If you're soft roading no worries, but anything harder I'd be looking into this mod. My last low range whines now when ever it's engaged.
On a side note: If you're in Macedon, we should catch up sometime, my pero's joint is near Cobaw and it's my old haunt
Cheers
Bennie