Fuel gauge reads full after water crossing

sjm

Forum Member
Joined
Nov 3, 2011
Messages
199
Location
Victoria, Australia
I've been having an on-going issue where the fuel gauge will read full for a couple of minutes after a water crossing. Obviously, water was getting in somewhere, but once the water dried out, the gauge returns to normal.

In my foz, I have two sensors (connectors R58 and R59), one on either side of the tank. These connect in series to the body integrated unit, which reads the resistance, and sends the value via the CAN bus to the instrument panel.

fuel-system-1.jpg




fuel-system-2.jpg


The resistance range is very small, 2 ohms for full, and 31.9 ohms for empty. Clearly, water was splashing up onto the connectors and shorting out the pins, hence the gauge would read full for a while until the water dried out.

I spent some time trying to attack the issue from beneath the car, but eventually relented, and pulled out the rear seat to access the tank from the top.

This is what I found:

sm_img_4019.jpg


sm_img_4020.jpg


Obviously with all that dirt and dust, the slightest amount of moisture would have a serious effect on the resistance reading. This is what it looked like after a bit of cleaning:

sm_img_4021.jpg



sm_img_4022.jpg


Needless to say, the connectors have now been thoroughly cleaned, and waterproofed.

I mentioned this here because maybe one day someone else will have a similar problem, and this may provide some clues. Along a similar vein, if your fuel gauge is playing up, and not reading correctly - try cleaning the dirt from around the sensor connectors :)
 
good tip - my fuel guage has changed its behaviour lately.
 
great information here. Thanks. I don't need it right now becuase I just had my tank reconditioned and a new fuel pump installed, but it's good to have the schematic in particular.
 
Thanks for the tips & schematic sjm :)

Certainly very handy info to have should it ever happen to anyone on here :ebiggrin:

Regards
Mr Turbo
 
Thanks for the tip mate, I jumped in my car on the weekend and.the.fuel gauge was on dead empty yet there was half a tank in there. 10mins later it was working, odd :S
 
great write up very useful
ive noticed that subaru fuel gauges arent the best, with all mine and my friends dropping quickly to certain intervals. ive personally watched mine go from half down to fuel light then back up in about 5km of driving :lol:
 
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