Okay I have a stock 99 Outback Legacy and want to turn this thing into an off-roading machine. This is my everyday drive car that can including an hour of highway driving at around 75 mph. If I can keep agood gas milage that would be hopeful. So what do I need to do to this thing, I am thinking lift kit, bigger tires, maybe a front bumper, sump guard, and a roof rack. What else should I look for? Is what I have in the right direction? Where are good places to get these parts? THanks for the help
First of all, WELCOME! Second, keep it stock if you want gas mileage. If you're planning on doing all those mods you will notice a "slight" decrease in gas mileage (low 20's). Bigger tires, lift, roof rack = all will add drag. Bumper (i'm assuming you want steel) will add weight. When you start modifying things (especially towards offroad), mileage tends to go down.
BUT!
Depending on the level of offroad you're planning on doing, plan accordingly. If it's just mild trails with occasional smaller rocks, I would definitely recommend AT tires and skidplates. Lift? Eh. If you're planning on doing really hard trails (that involves crawling over big rocks and more), sure, get the lift. But don't be expecting tight performance on pavement. Remove your rear sway bar in either case. It helps with traction when "two wheeling" and it doesn't really affect pavement driving.
Our bumpers are really holding our cars back on approach and departure angles. My front one is scuffed up, and the back one is sort of protected by a towing hitch. But it also bears some battle scars. If my OBW wasn't so new, I'd cut the bumpers up to allow for better angles. If it was mine and not my wife's (and actually, if I could afford to), I'd buy some from
https://www.subaxtreme.com.au or have somebody local make me some custom aluminum ones that look stock-ish.
If it's your daily, just do the tires, skidplates, and the roof rack. And definitely add an external oil cooler.
Tires - Yokohama Geolandar AT-S 215/65/16. Great on pavement and on dirt, no compromise. Nice and quiet, not too squishy, reinforced side walls, and the mpg seemed to drop down by only about 1-2mpgs. I got my set at Discount Tires.
Skidplates -
https://get-primitive.com I got the thicker 3/16" front and back; great investment and peace of mind.
AT Oil cooler - I got a generic one at Autozone for like $40. There's a good write up on how to install it on subaruoutback.org:
https://www.subaruoutback.org/forums/showthread.php?s=&threadid=5491
I have no idea on roof racks, don't have one. But if you do get it, leave it off unless you really need it (and then take it off again). With it on the roof you'll get more wind noise and worse gas mileage.
Oh, and if you're really looking for a cold air intake, just beware of streams and puddles! I've put in a K&N replacement filter and it seems to be doing its job just fine.
Check out my
trip reports from this Summer to get an idea on what you can do with a DD. I have an 07 OBW and I'm in Brighton.
Have fun!