UEL headers, what's the point?

I have always thought that n/a motors need equal length headers for better power and torque, am I wrong ?
 
I have always thought that n/a motors need equal length headers for better power and torque, am I wrong ?

I would agree with you, at least as far as the SH Forester goes. I've done some research and the upshot is that it's very difficult to improve on the factory system. In one case they put a stock car on the dyno then fitted aftermarket uel headers and there was a small loss of power. Even changing the system from cat back as well didn't do anything to help.
 
Right bit of misinformation here. Even the cheapest ebay UEL headers will add power over the stock header unless you have a ej204 ej253 ie newer avcs motor. The stock headers are ridiculously restriced with tiny diameter short primaries and if you cut one open you will see sharp poorly formed joins that jut out obstructing flow.

While I agree on the joints that obstruct flow, I don’t agree on the primary runners being too small. A mates dad that’s been in the exhaust building game longer than I’ve been on this earth tells me the runners are far too large for the size of the engine. To get better exhaust gas velocity the primaries need to be smaller, and those joints smoother.


Just swapping UELs on a factory system might give a small note change but not worth it in my opinion unless you add a cat back system with a sports muffler that’ll let more noise out ;)

As for power you might lose a tiny amount but really you’re not going to notice the difference with a nice note to listen to...

Cheers

Bennie
 
It is worth for sure. Not small note but big note .
[ame="https://www.youtube.com/watch?v=jZIBunuU3AY"]Subaru NA 2.5 UEl headers with Remus muffler - YouTube[/ame]
 
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While I agree on the joints that obstruct flow, I don’t agree on the primary runners being too small. A mates dad that’s been in the exhaust building game longer than I’ve been on this earth tells me the runners are far too large for the size of the engine. To get better exhaust gas velocity the primaries need to be smaller, and those joints smoother.


Just swapping UELs on a factory system might give a small note change but not worth it in my opinion unless you add a cat back system with a sports muffler that’ll let more noise out ;)

As for power you might lose a tiny amount but really you’re not going to notice the difference with a nice note to listen to...

Cheers

Bennie

I wouldn't advise putting headers alone on any car its pointless. To see gains you would need to replace the whole system including decat. The diameter of the primaries may be adequate for a road car but the length of the primaries are short like 6" short. Back pressure and gas velocity has been debated to death over the years and in tge US everyone swears by a exhaust bore of 2.25" but in the UK motorsport engine and exhaust builders say if its producing over 150bhp it needs to be 2.5". Likewise manifold primaries are often 1.75" diameter and anywhere from 12-18" in length depending on the compression,cams and where peak tourqe is found in the rev range. These guys regularly see 135bhp per litre on NA competition engines. There is a guy locally to me that consistently gets 320+bhp from 2.5 duratecs on throttle bodies. Surely some of the same practice can be transfered across.
 
Ive seen tests recently on uel headers for the brz engine and the are making marginally more everywhere in the rev range than aftermarket el headers.
When it comes to exhaust pulses clashing and causing reverberation back down the exhaust. Its true that can happen but is much more common on V8 engines where the exhaust pulses are extremely close together. For this to happen on a 4cyl the manifold would have to be unfortunately just the wrong length. Most equal length manifolds have primarily and secondarily length runners to within 3" of each other. Thats not exactly an exact science. Search rs25.com for header dyno comparisons and you will see proof of gains to be had from both el and uel headers.
 
I wouldn't advise putting headers alone on any car its pointless. To see gains you would need to replace the whole system including decat. The diameter of the primaries may be adequate for a road car but the length of the primaries are short like 6" short. Back pressure and gas velocity has been debated to death over the years and in tge US everyone swears by a exhaust bore of 2.25" but in the UK motorsport engine and exhaust builders say if its producing over 150bhp it needs to be 2.5". Likewise manifold primaries are often 1.75" diameter and anywhere from 12-18" in length depending on the compression,cams and where peak tourqe is found in the rev range. These guys regularly see 135bhp per litre on NA competition engines. There is a guy locally to me that consistently gets 320+bhp from 2.5 duratecs on throttle bodies. Surely some of the same practice can be transfered across.

Since the conversation is about road going vehicles that’s what I’ve stuck to in what I’ve said. Race builds are typically more complicated than an exhaust for a small gain or a nice sound if you’re that way inclined. Real performance builds usually have many more supporting mods including extensive internal engine mods. Things like that just aren’t going to happen on a road going vehicle unless you’ve got money to burn or some warped desire to fulfil...

So for the point of the conversation, a swap to UELs may result in a small loss of power but will give a “better” subi note, especially with a cat back sports system or something of the like. I enjoy my modified system on the ‘22’d L series and the UELs with a catback system on my sisters Gen3 RX Liberty ;) That’s all I need...

Cheers

Bennie
 
Reading I have done in the past suggests that in order to get an "extraction" effect from headers. the primaries must be equal length and have a volume at least equal to the cylinder (there is a formula that designers use). The theory is that the expelled gas from one cylinder's combustion needs to pass before the next exhaust valve opens. this prevents interference and if the timing is just right, there will be a lower pressure behind the first pulse that tends to draw the second pulse through.

There is no reason why uel headers couldn't be constructed to provide this effect as long as the volume of the pipes fits the formula. If interference is required to get the Subaru sound, it is theoretically impossible for such a system to improve gas flow.

The other thing to consider is that after exhaust gas leaves the combustion chamber it begins to expand so the diameter of the exhaust should increase as each primary joins.
 
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